CAG-003 Mechatronics Training System (Process Control)
**Fully integrated solution**:
The mechatronics training and simulation system provides a one-stop complete solution covering modern factory automation and process control systems, combining a variety of technical applications, including mechanical, electrical, electronic, sensor, communication and PID control technologies, suitable for comprehensive capacity improvement.
**Real industrial-grade application**:
Using industrial-grade components and control methods, the factory production line system is fully presented, including the feeding unit, conveyor belt (I), three sorting units, heating and cooling units, blocking units, transition platforms, conveyor belts (II), HMI control units, etc., providing a real industrial scene experience.
**Modular electrical control design**:
The system is equipped with an open modular electrical control unit, using a 2mm socket to support the connection of the power supply unit, programmable logic controller unit and instrument unit in actual operation, and using convenient banana plugs to facilitate students to conduct practical operations and wiring exercises.
**Flexible training structure**:
The height-adjustable frame structure design meets diverse training needs; the entire platform is movable and lockable, which is convenient for flexible deployment and rearrangement between different sites.
**Stable and modular structure**:
The experimental panel adopts a modular design to ensure easy insertion into the frame area, and the entire unit is removable and lockable; the aluminum profile structure ensures that the system is stable and reliable, and is easy to assemble and adjust during teaching.
| 1. Research for automatic basic principle and its hardware compatibility |
2. Counter and timer working mode and principle |
| 3.Temperature controller working mode and principle, with built-in PID |
4. Closed loop control process |
| 5. Programming of conveyor system, variable frequency drive |
6. Linear speed, accelerated speed and braking time setting |
| 7. Encoder and pulse counter application |
8. Speed calculation of conveyor speed |
| 9. Control system logic design |
10. HMI programming and its communication with PLC using Ethernet data exchange |
| 11.Communication between VFD, PLC and HMI |
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| Demension: |
2000mm*1050mm*750mm (height adjustable) |
| Input: |
220V |
| Air compressor capacity: |
30L |
| PLC : |
S7-1200 or Customization |
1. Mobile table:
- Grooved aluminium profile panel on tabletop for the installation of automatic system (Size: 2000mm x 1050mm x 20mm, groove distance of 50mm)
- Flexible aluminium profile column available for height adjustment with positioning (62mm x62mm base column with 40mm x 40mm adjustable column)
- 4 swiveling casters, 2 of which have brakes
- Table dimension of 2000mm*1050mm*750mm (height adjustable)
2. Feeding unit
- Yellow nylon column for color detection
- Green nylon column for material detection
- Aluminium column for hardening process
3. Transfer belt unit (I)
- Sensors: Capacitive proximity sensor
- Three phase motor
- Variable frequency drive (VFD) unit
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4. Sorting unit (I)
- Sensors: laser sensor, optical fiber sensor
- Biaxial cylinder
- Double acting cylinder
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5. Heating & Cooling unit
- Red LED lamp for heating indication
- Aluminium heater
- temperature sensor
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6. Stopper unit
- Rotary cylinder
- Aluminium stopper block
- Aluminium profile support
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7. Sorting unit (II)
- Sensors: inductive proximity sensor
- Double acting cylinder with magnet switches and flow control valves
- Aluminium profile guide slot for yellow workpiece placement
8. Transit platform with pushing unit
- Sensors: laser sensor
- Permanent magnet synchronous motor
- Aluminium pusher, transit platform and support
9. Transfer belt unit (II)
- DC brushless gear motor with digital display governor
- Synchronizing wheel and belt
- Tensioner for belt tightness adjustment
- Standard aluminium profile structure for easy connection
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10. Sorting unit (III)
- Sensors: capacitive proximity sensor
- Biaxial cylinder with magnet switches and flow control valves
- Aluminium profile guide slot for blue workpiece placement
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11. HMI control unit
- 7" TFT display, LED backlight
- RS232/485 interface, Ethernet (RJ45) interface, USB host 2.0
- Built-in perpetual calendar, built-in power supply isolation
- Software EasyBulider Pro provided
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12. Power supply module
- Circuit breakers
- Residual current operated circuit-breaker
- Guide rail type fuse protector with indicator
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13. APM-003 PLC control module
- SIMATIC S7-1200
- Communication Module cm 1241, RS422/485
- Power switch with indicator, fuse protector
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14. Interface module
- Rotary encoder
- Workpiece detection sensor
- Temperature sensor
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15. Instrument module
- Digital timer power
- Digital counter power
- Digital temperature controller with RS-485 interface
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16. Air compressor
- Displacement: 50L/min
- Capacity: 30L
- Size 40*40*51cm (approx.)
- Coming with filter, pressure gauge, power cord, etc.
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17. Accessories
- 2mm Safety connecting cables
- Air tubes
- Programming cable
- Tools kit:
- Experiment guidebook
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| Products customization |
Min. order: 1 set |
| Logo Customization |
Min. order: 1 set |
| Package Customization |
Min. order: 1 set |
| Romote Guidance |
Installation Guidance |
| Experiment Guidance |
| Quality Warranty |
12 months |
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Wenzhou Choieo Education Technology Co., Ltd. was established on January 22, 2019,
As a manufacturer with its own factory, the company set independent production and import and export trade in one, and specializing in vocational and technical education equipment export. The company has a young team, good technical reserves, and long-term customer resources.
| Products and Catalogs (Click the word in table to obtain or arrive) |
| Customer visiting, workshop and equipment |
1. What's your advantage?
A: Honest business with competitive prices and professional service on the export process.
2. How do I believe you?
A: We consider honesty as the life of our company, we can tell you the contact information of some other clients so you to check our credit. Besides, there is trade assurance, your order and money will be well guaranteed.
3. How can I know how my order is being done?
A: We will inspect and test all items to avoid damage and missing parts before shipping. The detailed inspection pictures
of the order will be sent to you for your confirmation before delivery.
4. Can you give a warranty on your products?
A: Yes, we extend a 100% satisfaction guarantee on all items. Please feel free to feedback immediately if you are not pleased with our quality or service. For overseas orders, we guarantee most accessories. Provide emails with details including pictures or a short video, we will send a guide manual or replacements at our cost to repair.
5: Are you a trading company or manufacturer?
A: We are a factory. We have specialized in vocational training equipment for 7 years in China.
6: How long is your delivery time?
A: Generally, it is 10-15 days if the goods are in stock. Or it is 30-50 days if the goods are not in stock, it is according to quantity.
7: Do you provide OEM & ODM services?
A: Yes, we can do it according to your requirements.
8:How Can I get a more timely response?
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